Synergistic effects of ultrasonic irradiation and PEG demulsifiers on oil-in-water emulsion separation

Authors

  • Nur Ainin Sofiya Mat Yajid Faculty of Chemical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
    • Muhammad Shafiq Mat Shayuti Faculty of Chemical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
      • Siti Aisyah Ghazali Bioremediation Research Centre (MyBioRec), Faculty of Civil Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
        • Tengku Amran Tengku Mohd Faculty of Chemical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
          • Azzah Nazihah Che Abdul Rahim Faculty of Chemical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
            • Suriatie Mat Yusuf Faculty of Chemical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia

              DOI:

              https://doi.org/10.24191/mjcet.v8i2.5534

              Keywords:

              Oil-in-water emulsion, Polyethylene glycol, Ultrasonic irradiation, Demulsification, Bottle test

              Abstract

              A crude oil exporter like Malaysia continues to face challenges related to oil-in-water (O/W) emulsions. These emulsions are typically generated during extraction and transportation processes, leading to difficulties in effective separation. This study investigates the synergistic effects of ultrasonic irradiation and polyethylene glycol (PEG) 1500 demulsifiers on the separation efficiency of model diesel-based O/W emulsions. The emulsions were prepared using Tween 60 as a stabiliser, followed by treatments involving PEG 1500 and varying ultrasonic exposure for 5, 10, 30, and 60 s. A series of bottle tests and particle size analyses were conducted to evaluate demulsification performance and droplet size distribution. The findings revealed that the combination of ultrasonic treatment and PEG 1500 effectively enhanced emulsion destabilisation compared to chemical treatment alone. The optimal demulsification efficiency was achieved at 10 s of ultrasonic exposure (Sample D), which produced the highest oil separation percentage and the most balanced phase separation. However, prolonged irradiation beyond 30 s led to over-dispersion, droplet fragmentation, and re-emulsification thereby reducing separation efficiency. The present particle size distribution results supported these finding where excessive ultrasonic irradiation yielded smaller and overly stable droplets resistant to coalescence.

              References

              Abdulredha, M. M., Aslina, H. S., & Luqman, C. A. (2020). Overview on petroleum emulsions, formation, influence and demulsification treatment techniques. Arabian Journal of Chemistry, 13(1), 3403–3428. https://doi.org/10.1016/j.arabjc.2018.11.014

              Abed, S. M., Abdurahman, N. H., Yunus, R. M., Abdulbari, H. A., & Akbari, S. (2019). Oil emulsions and the different recent demulsification techniques in the petroleum industry - A review. IOP Conference Series: Materials Science and Engineering, 702(1), Article 012060. https://doi.org/10.1088/1757-899X/702/1/012060

              Adeyanju, O. A., & Oyekunle, L. O. (2018). Optimum demulsifier formulations for Nigerian crude oil-water emulsions. Egyptian Journal of Petroleum, 27(4), 657–662. https://doi.org/10.1016/j.ejpe.2017.10.001

              Alao, K.T., Alara, O.R. & Abdurahman, N.H. (2021). Trending approaches on demulsification of crude oil in the petroleum industry. Applied Petrochemical Research, (11), 281–293. https://doi.org/10.1007/s13203-021-00280-0

              Alpandi, A. H., Husin, H., Jeffri, S. I., Sidek, A., & Mingyuan, L. (2022). Investigation on wax deposition reduction using natural plant-based additives for sustainable energy production from Penara oilfield Malaysia basin. ACS omega, 7(35), 30730–30745. https://doi.org/10.1021/acsomega.2c01333

              Al-Samhan, M., Al-Fadhli, J., Al-Otaibi, A. M., Al-Attar, F., Bouresli, R., & Rana, M. S. (2022). Prospects of refinery switching from conventional to integrated: An opportunity for sustainable investment in the petrochemical industry. Fuel, 310, Article 122161. https://doi.org/10.1016/j.fuel.2021.122161

              Atascientific. (2025). Laser diffraction. https://www.atascientific.com.au/tag/laser-diffraction/

              Chevron. (2007). Diesel fuels: Technical review. https://www.chevron.com/-/media/chevron/operations/documents/diesel-fuel-tech-review.pdf

              Dong, B., Qin, Z., Wang, Y., Zhang, J., Xu, Z., Liu, A., & Guo, X. (2022). Investigating the rheology and stability of heavy crude oil-in-water emulsions using APG08 emulsifiers. ACS omega, 7(42), 37736–37747. https://doi.org/10.1021/acsomega.2c04684

              Esfandiarian, A. (2023). A comprehensive visual study on in-situ oil-in-water and water-in-oil emulsification through oil thin film in oil-wet and mixed-wet porous media: A microfluidic approach. Journal of Molecular Liquids, 385, Article 122331. https://doi.org/10.1016/j.molliq.2023.122331

              Faizullayev, S., Adilbekova, A., Kujawski, W., & Mirzaeian, M. (2022). Recent demulsification methods of crude oil emulsions–Brief review. Journal of Petroleum Science and Engineering, 215, Article 110643. https://doi.org/10.1016/j.petrol.2022.110643

              Fajun, Z., Zhexi, T., Zhongqi, Y., Hongzhi, S., Yanping, W., & Yufei, Z. (2020). Research status and analysis of stabilization mechanisms and demulsification methods of heavy oil emulsions. Energy Science & Engineering, 8(12), 4158–4177. https://doi.org/10.1002/ese3.814

              Fuentes, J. V., Zamora, E. B., Chakraborty, A., Zavala, G., Xu, Z., McCaffrey, W., Li, Z., Vázquez, F. & Flores, C. A. (2022). A critical evaluation of novel demulsifying agents based on acrylic terpolymers for Mexican heavy crude oils dehydration. Separation and Purification Technology, 281, Article 119878. https://doi.org/10.1016/j.seppur.2021.119878

              Fingas, M., Fieldhouse, B., Bobra, M., & Tennyson, E. (1993). The physics and chemistry of emulsions. Proceedings of the Workshop on Emulsions, 11.

              Gao, J., Zhu, J., Gao, Q., Zhao, X., Yu, L., Zhao, J., Jia, F., Wu, Y., Li, L., & Guo, J. (2024). Mechanism study of aging oil demulsification and dehydration under ultrasonic irradiation. Ultrasonics Sonochemistry, 105, Article 106859. https://doi.org/10.1016/j.ultsonch.2024.106859

              Hamadi, A. S. (2010). Study the effect of glycols base cosolvent additives on breaking of crude oil emulsion. Diyala Journal of Engineering Sciences, 3(2), 42–52. https://doi.org/10.24237/djes.2010.03204

              Khajehesamedini, A., Sadatshojaie, A., Parvasi, P., Rahimpour, M. R., & Naserimojarad, M. M. (2018). Experimental and theoretical study of crude oil pretreatment using low-frequency ultrasonic waves. Ultrasonics sonochemistry, 48, 383–395. https://doi.org/10.1016/j.ultsonch.2018.05.032

              Khaw, Y. S. (2015). Ultrasonic wave application to crude oil de-emulsification process. [Bachelor Dissertation, Universiti Teknologi Petronas].

              Malvern Panalytical. (2023). Mastersizer 2000 user manual: Laser diffraction particle size analysis. Malvern Panalytical Ltd.

              Mat-Shayuti, M. S., Tuan Ya, T. M Y S., Abdullah, M. Z., Alias, N. H., Othman, N. H., & Zainal, S. (2020). Evaluation of diffusivity and wettability of crude oil-contaminated sand from offshore petroleum facility prior to remediation process. Water, Air, & Soil Pollution, 231(7), Article 369. https://doi.org/10.1007/s11270-020-04685-w

              Ming Y. L., and Jason R. S. (2021). Lubrication of non-ionic surfactant stabilised emulsions in soft contacts, Biotribology, 28, Article 100199. https://doi.org/10.1016/j.biotri.2021.100199

              Observatory of Economic Complexity. (2024). Crude Petroleum in Malaysia. https://oec.world/en/profile/bilateral-product/crude-petroleum/reporter/

              Otumudia, E., Hamidi, H., Jadhawar, P., & Wu, K. (2023). Effects of ultrasound on the removal of emulsion plugging in oil reservoirs. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 676, Article 132289. https://doi.org/10.1016/j.colsurfa.2023.132289

              Pedrotti, M. F., Enders, M. S., Pereira, L. S., Mesko, M. F., Flores, E. M., & Bizzi, C. A. (2018). Intensification of ultrasonic-assisted crude oil demulsification based on acoustic field distribution data. Ultrasonics sonochemistry, 40, 53–59. https://doi.org/10.1016/j.ultsonch.2017.03.056

              Petronas. (2024). Petronas Activity Outlook 2024-2026 in the spotlight. https://www.petronas.com/activity-outlook-2024-2026/assets/pdf/

              Nuraini, M., Abdurahman, H. N., & Kholijah, A. (2011). Effect of chemical breaking agents on water-in-crude oil emulsion system. International Journal of Chemical and Environmental Engineering, 2(4), 250–254.

              Rajamanickam, K. (2021). Technologies Involved in the Demulsification of Crude Oil. In Crude Oil-New Technologies and Recent Approaches. IntechOpen. https://doi.org/10.5772/intechopen.99743

              Raya, S. A., Mohd Saaid, I., Abbas Ahmed, A., & Abubakar Umar, A. (2020). A critical review of development and demulsification mechanisms of crude oil emulsion in the petroleum industry. Journal of Petroleum Exploration and Production Technology, 10(4), 1711–1728. https://doi.org/10.1007/s13202-020-00830-7

              Rondón, M., Bouriat, P., and Lachaise, J. (2006). Breaking of waterin-crude oil emulsion. 1. Physicochemical phenomenology of demulsifier action. Energy & Fuel, 20(4), 1600–1604. https://doi.org/10.1021/ef060017o

              Simonsen, G., Kjølaas, J., Leinan, P. R., & Schümann, H. (2023). Literature review on surface-active components in emulsions and foams: Theory and modelling efforts. Geoenergy Science and Engineering, 230, Article 212156. https://doi.org/10.1016/j.geoen.2023.212156

              Sjöblom, J., Mhatre, S., Simon, S., Skartlien, R., & Sørland, G. (2021). Emulsions in external electric fields. Advances in Colloid and Interface Science, 294, Article 102455. https://doi.org/10.1016/j.cis.2021.102455

              Statistica Research Department. (2024). Global crude oil demand 2005–2024. https://www.statista.com/statistics/271823/global-crude-oil-demand/

              Sultan, A. S. (2019). Stability of PAM/PEI emulsified gels under HTHS conditions for water shut-off treatment. Journal of Petroleum Exploration and Production Technology, 9(3), 2027–2037. https://doi.org/10.1007/s13202-018-0597-2

              Tang, L., Wang, T., Xu, Y., He, X., Yan, A., Zhang, Z., Li, Y., & Chen, G., 2024. Research and Application Progress of Crude Oil Demulsification Technology. Processes, 12(10), Article 2292. https://doi.org/10.3390/pr12102292

              Topilnytskyy, P., Shyshchak, M., Skorokhoda, V., & Torskyi, V. (2024). Demulsification methods for heavy crude oil emulsions: A review. Chemistry & Chemical Technology, 18(2), 270–283. https://doi.org/10.23939/chcht18.02.270

              Upadhyay, M., Ravi, A., & Ranade, V. V. (2024). Dense oil in water emulsions using vortex-based hydrodynamic cavitation: effective viscosity, sauter mean diameter, and droplet size distribution. Industrial & Engineering Chemistry Research, 63(11), 4977–4990. https://doi.org/10.1021/acs.iecr.3c04555

              U.S. Energy Information Administration. (2024). Oil 2023: Analysis and forecast 2028. https://www.iea.org/reports/oil-2023/executive-summary

              Volkova, G. I., & Yudina, N. V. (2020, August). Destruction of Oil-Water Emulsions in an Ultrasonic Field. Journal of Physics: Conference Series, 1611(1), Article 012017. https://doi.org/10.1088/1742-6596/1611/1/012017

              Xu, X., Cao, D., Liu, J., Gao, J., & Wang, X. (2019). Research on ultrasound-assisted demulsification/dehydration for crude oil. Ultrasonics sonochemistry, 57, 185–192. https://doi.org/10.1016/j.ultsonch.2019.05.024

              Yonguep, E., & Chowdhury, M. (2021). Optimization of the demulsification response surface methodology. South African Journal of Chemical Engineering, 36(1), 105–117. https://doi.org/10.1016/j.sajce.2021.02.002

              Yonguep, E., Kapiamba, K. F., Kabamba, K. J., & Chowdhury, M. (2022). Formation, stabilization and chemical demulsification of crude oil-in-water emulsions: A review. Petroleum Research, 7(4), 459–472. https://doi.org/10.1016/j.ptlrs.2022.01.007

              Downloads

              Published

              2025-12-31

              How to Cite

              Synergistic effects of ultrasonic irradiation and PEG demulsifiers on oil-in-water emulsion separation. (2025). Malaysian Journal of Chemical Engineering and Technology, 8(2), 180-193. https://doi.org/10.24191/mjcet.v8i2.5534

              Similar Articles

              11-20 of 63

              You may also start an advanced similarity search for this article.

              Most read articles by the same author(s)